DarkAero specializes in engineering aircraft optimized for speed, range, and efficiency. Our expertise in advanced materials, manufacturing, and aerodynamic design positions us uniquely to support demanding aerospace projects.
ROLE
This is a full-time role in Madison, WI for a Hardware Systems Engineer. The Hardware Systems Engineer will work closely with the engineering team to design and develop mechanical, hydraulic, and electrical systems that meet specific aerospace requirements. The responsibilites of this role include, but are not limited to, performing design analysis, creating product drawings, and conducting evaluations to help maintain the quality of design and manufacturing. The position requires an attention to detail, accuracy, and an ability to work in a fast-paced environment.
RESPONSIBILITIES
Design of primary mechanical, hydraulic, and electrical systems for advanced manned and unmanned aircraft
Develop design criteria where definition is lacking
Perform hand calculations and simulations to develop, assess, and optimize designs
Design for manufacturability, optimize for development speed, mass, cost, and supervise first article builds
Participate in vehicle system design and development
Design and execute qualification testing
QUALIFICATIONS
Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or a related field
Experience in designing, modeling, or manufacturing mechanical, hydraulic, and electrical systems for aircraft, spacecraft, or other high performance vehicles
Experience with 3D modeling software such as Onshape, CATIA, SolidWorks, or similar CAD software
Familiarity with aerospace and regulatory standards, such as FAA certification requirements
Excellent communication skills and the ability to work well in a team environment
SKILLS & EXPERIENCE PREFERRED
Demonstrated understanding of structural analysis and failure modes of complex mechanical systems
Experience in selecting materials and manufacturing methods for mechanical components
Highly self-motivated with strong organizational, written, and oral communication skills
Solid understanding and application of GD&T
Ability to work long hours and weekends if necessary
Experience with finite element analysis (FEA) and failure analysis
ITAR REQUIREMENTS
To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident, (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about ITAR here.