Careers

HARDWARE SYSTEMS ENGINEER

COMPANY

DarkAero specializes in engineering aircraft optimized for speed, range, and efficiency. Our expertise in advanced materials, manufacturing, and aerodynamic design positions us uniquely to support demanding aerospace projects.

ROLE

This is a full-time role in Madison, WI for a Hardware Systems Engineer. The Hardware Systems Engineer will work closely with the engineering team to design and develop mechanical, hydraulic, and electrical systems that meet specific aerospace requirements. The responsibilites of this role include, but are not limited to, performing design analysis, creating product drawings, and conducting evaluations to help maintain the quality of design and manufacturing. The position requires an attention to detail, accuracy, and an ability to work in a fast-paced environment.

RESPONSIBILITIES

  • Design of primary mechanical, hydraulic, and electrical systems for advanced manned and unmanned aircraft
  • Develop design criteria where definition is lacking
  • Perform hand calculations and simulations to develop, assess, and optimize designs
  • Design for manufacturability, optimize for development speed, mass, cost, and supervise first article builds
  • Participate in vehicle system design and development
  • Design and execute qualification testing

QUALIFICATIONS

  • Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or a related field
  • Experience in designing, modeling, or manufacturing mechanical, hydraulic, and electrical systems for aircraft, spacecraft, or other high performance vehicles
  • Experience with 3D modeling software such as Onshape, CATIA, SolidWorks, or similar CAD software
  • Familiarity with aerospace and regulatory standards, such as FAA certification requirements
  • Excellent communication skills and the ability to work well in a team environment

SKILLS & EXPERIENCE PREFERRED

  • Demonstrated understanding of structural analysis and failure modes of complex mechanical systems
  • Experience in selecting materials and manufacturing methods for mechanical components
  • Highly self-motivated with strong organizational, written, and oral communication skills
  • Solid understanding and application of GD&T
  • Ability to work long hours and weekends if necessary
  • Experience with finite element analysis (FEA) and failure analysis

ITAR REQUIREMENTS

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident, (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about ITAR here.
Send your resume and cover letter to careers@darkaero.com to apply.